Printing & Packaging Mills

Maximize Speed, Precision, and Uptime with Fuji Gemco’s Drive and Control Systems

In today’s fast-paced manufacturing landscape, the printing and packaging industry demands high-speed operations, precision control, and minimal downtime to meet growing market needs. As consumer expectations shift towards faster turnaround, personalized packaging, and consistent print quality, automation has become the backbone of every competitive plant.

At Fuji Gemco, we provide smart, integrated automation solutions tailored specifically for printing and packaging mills. Backed by the global expertise of Fuji Electric, Japan, and over 45 years of automation experience in India, our systems are trusted by leading converters, flexible packaging producers, and printing houses to drive operational excellence.

Why Automation is Critical for Printing & Packaging

Whether you’re printing labels, corrugated boxes, flexible films, or folding cartons — precision and consistency are key. Manual systems or basic automation fall short when it comes to:

Synchronizing complex multi-axis movements

Maintaining register accuracy at high speeds

Preventing wastage during web break or misfeeds

Managing machine changeovers quickly

Ensuring energy efficiency

Fuji Gemco’s Integrated Solutions

We offer a complete suite of AC Drives, PLC-SCADA Systems, and Motion Controllers that can be tailored for:

Flexographic, gravure, offset, or digital presses
Slitters, rewinders, laminators
Pouch-making, sealing, and forming machines
Conveyor and material handling systems
Packaging lines (secondary & tertiary)

Each of our solutions is designed to work in harsh, high-speed industrial environments while ensuring maximum uptime and accuracy.

Key Products for Printing & Packaging Automation

1. AC Drives (Variable Frequency Drives)

Our AC Drives are built for high-performance control of motors used in web handling, feeders, unwinders, winders, and tension control systems.

Key Features:

Vector and sensorless control for smooth acceleration
Integrated PID loops for tension and speed feedback
Torque boost and energy-saving modes
Seamless synchronization across multi-motor systems
Built-in communication with PLC and SCADA platforms

Learn more: AC Drives

2. PLC & SCADA Automation Systems

For complex machines like multicolor printing presses, laminators, or pouch formers, our PLC-SCADA systems offer centralized, intelligent control.

Capabilities:

Precise control of servo, stepper, and asynchronous motors
HMI and SCADA integration for real-time visibility
Alarm logging, recipe management, and remote troubleshooting
Synchronization between printing, cutting, sealing, and conveying stages

Learn more: PLC & SCADA

3. DC Drives

If your plant uses legacy DC motors on printing or winding lines, our DC Drives provide an easy upgrade path without full machine replacement.

Benefits:

Digital control with advanced diagnostics
Low footprint, high-efficiency design
Plug-and-play integration with existing systems
Increased lifespan and performance of older machines

Explore: DC Drives

Application Highlights

Fuji Gemco automation systems are actively used across several printing and packaging applications such as:

Unwinder and rewinder synchronization

Web tension control systems for delicate substrates

Color registration control for printing lines

Speed matching between cutting, sealing, and conveying units

Benefits of Partnering with Fuji Gemco

Increased Throughput –

Run machines at higher speeds without compromising on accuracy or print quality.

Reduced Downtime –

Predictive maintenance and remote troubleshooting features reduce machine failures.

Seamless Integration –

Works with existing machines, motors, and controllers, whether new or retrofit.

Material Efficiency –

Precision web handling ensures minimal film or paper wastage.

Customizable Automation –

Systems tailored to your exact workflow and machinery layout.

Nationwide Service –

Fuji Electric’s 17-branch support network in India ensures prompt service and availability of parts.

Trusted by Industry Leaders

Fuji Gemco’s automation systems are trusted by:

Flexible packaging manufacturers

Label printers and corrugated box makers

Food, pharma, and cosmetic packaging companies

Large OEMs and machine builders

Our clients benefit from improved production planning, reduced manual errors, and enhanced machine reliability.

Maximize Speed, Precision, and Uptime with Fuji Gemco’s Drive and Control Systems