Enhancing Efficiency and Quality with Fuji Gemco’s Advanced Drives & Control Systems

India’s paper manufacturing industry is undergoing a rapid transformation, with automation playing a pivotal role in improving productivity, reducing energy consumption, and maintaining consistent product quality. At Fuji Gemco, we specialize in delivering cutting-edge paper mill automation in India, powered by our robust range of AC Drives, DC Drives, and PLC-SCADA Systems. Our solutions are engineered to meet the demanding requirements of pulp and paper processing plants, ensuring seamless operations and enhanced profitability.

Paper Mills

Why Automation Matters in the Paper Industry

Paper mills are inherently complex and energy-intensive environments that require precise control over processes such as pulping, paper forming, drying, calendaring, and finishing. Manual intervention or outdated control systems can lead to inefficiencies, high operational costs, and poor-quality output. Automation enables mills to:

Fuji Gemco offers tailor-made automation solutions specifically designed to address the challenges faced by modern Indian paper mills.

Maintain consistent production quality

Optimize energy usage

Monitor and control plant operations in real-time

Reduce downtime and maintenance

Ensure worker safety

Fuji Gemco: Driving Automation in India’s Paper Industry

With over 45 years of experience in industrial automation and a strong legacy backed by Fuji Electric, Japan, Fuji Gemco is at the forefront of delivering advanced control technologies for paper manufacturing plants across India. Our solutions are already powering operations in several mills, from small-scale facilities to large integrated paper production units.

Key Offerings for Paper Mill Automation

1. AC Drives

Our AC Drives are ideal for controlling fan pumps, agitators, conveyors, and other motor-driven processes in paper mills. With features such as vector control, energy optimization, and high starting torque, Fuji Electric’s drives ensure smooth and stable operations even under variable load conditions. Benefits include:

  • Energy savings through precise speed control
  • Reduced mechanical stress on motors
  • Longer equipment life
  • Real-time diagnostics and monitoring

Learn more about our AC Drives

2. DC Drives

In many traditional paper mills, DC motors are still in use, especially in older machines. Our high-performance DC Drives support seamless upgrades to modern control systems without replacing existing motors, ensuring cost-effective modernization. Key features:

  • Compact design with advanced microprocessor control
  • Seamless integration into legacy systems
  • High reliability in continuous operations

Explore our DC Drives

3. PLC & SCADA Systems

The brain of any automated plant, our PLC and SCADA systems enable centralized control and monitoring of every stage in the paper manufacturing process. From managing pulp preparation to real-time web tension control, our systems provide:

  • Intuitive, real-time graphical dashboards
  • Centralized monitoring of process parameters
  • Alarm and event logging for faster fault diagnosis
  • Remote operation capabilities for higher uptime

Check out our PLC-SCADA Systems

Applications of Automation in Paper Mills

Fuji Gemco’s automation solutions are deployed across various critical areas of paper mill operations, including:

Pulp preparation and refining:

Pulp preparation and refining:Pulp preparation and refining:Pulp preparation and refining:

Chemical dosing:

Precision control ensures minimal chemical wastage and consistent product quality

Energy monitoring:

Real-time tracking and optimization of energy usage across plant

Paper machine drive systems:

Synchronized control of forming, pressing, drying, and winding sections

Web tension and speed regulation:

Ensures uniformity and reduces paper breakage

Benefits of Fuji Gemco’s Paper Mill Automation Solutions

Improved Process Stability –

Reduce production variations and achieve consistent paper quality across batches.

Higher Operational Efficiency –

Automate and optimize repetitive tasks, reduce manpower dependency.

Energy Savings –

Our drives help achieve significant energy cost reductions through efficient motor control.

Real-time Monitoring –

Get complete plant visibility with SCADA dashboards and reports.

Custom Integration –

Our automation systems are tailored to work seamlessly with your existing setup.

Local Support –

With Fuji Electric’s nationwide presence and Fuji Gemco’s engineering team, we ensure timely service and support across India.

Our Commitment to the Indian Paper Industry

At Fuji Gemco, we understand that each paper mill has its unique operational challenges. Whether you are a kraft paper producer, newsprint manufacturer, or specialty paper mill, our engineering team collaborates closely with you to design and implement the right automation solution.

We are committed to advancing paper mill automation in India through continuous innovation, robust technology, and dedicated customer support. From project planning and system integration to commissioning and after-sales service, Fuji Gemco is your trusted automation partner.

Let’s Automate Your Paper Mill

Upgrade your paper mill with Fuji Gemco’s proven automation systems and experience the difference in productivity, quality, and efficiency.

Related Industries