The sugar industry revolves around its sugar mills, which turn raw sugarcane or beets into the sweeteners we use every day. Sugar mills are complex operations that require precision and efficiency to process crops, extract juice, and produce high-quality sugar. The Fuji Gemco joint venture, a collaboration between Fuji Electric of Japan and Gemco Controls of India, is revolutionizing sugar mills with the integration of AC drives, DC drives, PLC systems, and control panels. Providing world-class technology, Fuji Gemco ensures mills operate smoothly, sustainably, and profitably.
Sugar mills process raw sugarcane or sugar beets into refined sugar, molasses, and by-products like bagasse. The process involves multiple stages: crushing the cane to extract juice, clarifying and evaporating the juice to form syrup, crystallizing the syrup into sugar, and drying the final product. Each stage demands precise control over speed, pressure, and temperature to maximize yield and quality.
Automation is critical in sugar mills because manual processes can’t keep up with consistency and efficiency. Fuji Gemco’s automation systems streamline operations, from cane crushing to sugar crystallization, ensuring mills deliver high-quality sugar with minimal waste.
Sugar mills are vital for producing a global staple. Here are three key benefits:
Efficient processing maximizes sugar extraction from raw materials.
Mills create jobs and drive agricultural economies.
Bagasse and molasses support energy generation and other industries.
Automation is the backbone of modern sugar mills, replacing manual adjustments with real-time precision and accuracy. Fuji Gemco’s solutions include AC drives, DC drives, PLC automation, and control panels that optimize every stage of sugar production. These systems ensure consistent production, reduce energy costs, and improve safety, making mills more competitive in a demanding market
Automation transforms sugar mills by addressing their complex needs. Here are five reasons why it’s essential:
Fuji Gemco combines Fuji Electric’s global expertise with Gemco Controls’ in-depth understanding of the Indian market to deliver customized automation solutions for sugar mills. Their solutions are designed to handle the high-torque, high-speed requirements of cane crushing, as well as the precise control needed for crystallization and drying.
Core Technologies from Fuji Gemco
Fuji Gemco’s product lineup is built for reliability and performance. Here are seven core technologies they offer:
Fuji Gemco’s systems incorporate advanced features to address the challenges of sugar mills. Here are nine ways their solutions matter:
Sugar mills face significant challenges, from seasonal variability to high energy costs. Fuji Gemco’s automation systems tackle these issues, delivering measurable improvements in performance and efficiency.
Common Challenges in Sugar Mills
Here are five challenges sugar mills encounter:
Fuji Gemco’s systems address these challenges with precision and innovation. Here are seven solutions they provide:
The sugar industry is evolving, driven by demands for sustainability, efficiency, and scalability. Fuji Gemco is leading the way with next-generation automation, incorporating technologies like IoT, AI, and machine learning to create smarter, greener sugar mills.
Here are five trends to watch in sugar mill automation:
Fuji Gemco is a trusted partner for sugar mills, offering scalable, reliable, and customized automation solutions. Their expertise, backed by Fuji Electric’s global innovation and Gemco Controls’ local insights, ensures mills achieve peak performance.
It involves automating key processes like cane crushing, clarification, evaporation, crystallization, and centrifugal operation using drives and control systems.
Both AC and DC drives are deployed for motorized operations such as cane feeders, mills, and centrifugals.
Fuji Gemco offers integrated AC/DC drive systems, PLC-SCADA control, and customized MCC/PCC panels for complete plant automation.
Automation improves plant efficiency, reduces manpower, minimizes errors, and ensures consistent sugar quality.
Yes. Fuji Gemco specializes in upgrading traditional mills with modern control and monitoring systems.
They enable centralized control, remote monitoring, and real-time data analysis for efficient operation.
Yes. Energy-efficient drives and smart motor control help reduce electricity usage significantly.
Yes. With vast experience in the process industry and strong service support, Fuji Gemco is a preferred partner for sugar mill automation.
Key systems include milling tandems, boilers, clarification, crystallization, and centrifugal control.
