PLC & SCADA Systems

In simple terms, PLC (Programmable Logic Controller) and SCADA (Supervisory Control and Data Acquisition) systems are technologies used to automate and monitor industrial processes, such as those in factories, steel mills, or sugar plants. They work together to improve efficiency, safety, and reliability by controlling machinery and collecting real-time data.

A PLC system is like a high-speed industrial computer designed to control machinery. It is rugged, built to withstand harsh industrial environments, and programmed to perform specific tasks automatically.

A SCADA system is software that functions like a dashboard, allowing operators to monitor and control the entire operation from a central location. It collects data from PLCs and displays it in an easy-to-understand format.

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Features

Advanced Features for Tension-Free Rolling

With Fuji PLC Automation, our systems ensure precision in steel mill operations. Features such as MTC (Minimum Tension Control), Loop Controls, Impact Compensation, Head and Tail Compensation, and Cut Optimization ensure tension-free rolling, boosting production while maintaining top-quality bars.

Super-Fast Sampling

Fuji Gemco’s PLCs are equipped with a 6-nanosecond CPU and a 1-ms sampling rate. This ensures precise real-time monitoring for rapid fault detection and enhanced safety—making us India’s top PLC automation supplier.

High-Speed and Reliable Networks

Our automation systems support Profibus, Modbus, Ethernet, and Profinet/SX-Bus (1 Gbps) for seamless integration. As a leading PLC automation provider, we ensure reliable, high-speed connectivity across diverse industries in India.

Advanced Simulation & Monitoring: NISDAS

Our “NISDAS” software provides user-friendly real-time monitoring. It retrieves and analyzes PLC parameters to aid in fault diagnosis and ensure smooth operations.

Log Monitoring

Our PLC software can store over 3 months of logs on a 500GB storage drive, ensuring robust data retention. As a trusted PLC automation supplier, we deliver specialized PLC software that supports analysis, compliance, and operational optimization.

How They Work Together

PLCs and SCADA systems collaborate to automate and supervise industrial processes:

  • PLCs control machinery on the factory floor, responding instantly to sensor data.
  • SCADA systems collect data from multiple PLCs and present it on computer screens for real-time monitoring and control.

Together, they reduce manual work, identify issues early, and keep operations running smoothly.

Fuji Gemco’s PLC Systems

As one of India’s leading PLC automation companies, Fuji Gemco offers advanced PLC systems and SCADA solutions. Our PLCs are fast, reliable, and equipped with features like Minimum Tension Control, Bite Compensation, and more—specifically tailored for steel mills. Our specialized HMI software delivers clear visuals, supports unlimited tags, and integrates seamlessly with industrial networks like Ethernet and Profibus.

Among various suppliers, Fuji Gemco stands out for delivering cutting-edge PLC automation solutions that enhance operational efficiency and safety.

PLC Models:
SPH – 3000 Series

NP1PU-048E

No. of I/O points: 8,192; Processing Speed: 9ns

NP1PU2-048E

No. of I/O points: 8,192; Processing Speed: 9ns

NP1PU-256E

No. of I/O points: 139,264; Processing Speed: 6ns

NP1PU1-512H

No. of I/O points: 139,264; Processing Speed: 4ns; System redundancy

Frequently Asked Questions

What industries can benefit from Fuji Gemco’s PLCs?

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Our PLCs are suitable for industries like hot rolling mills, cold rolling mills, hot strip mills, cable & wire industries, sugar mills, paper mills, power distribution etc. .

What are the key features of Fuji Gemco’s PLCs?

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Key features include high-speed processing, flexible I/O options, and fault-tolerant capabilities. For mill applications, additional features include MTC, loop control, impact compensation, head and tail compensation, and cut optimization. .

Can Fuji Gemco’s PLCs be easily integrated with existing systems?

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Yes, our PLCs support various communication protocols like Ethernet, Profibus, Modbus, and Profinet, making integration with other systems & I/Os quick and easy..